RT5-ASPX

Mod. RT300-5 ASPX Automatic monobloc with bottles manually loading system
Filling - Capping - Capsuling - Labelling
Specific for Wine

AUTOMATIC ROTATING MONOBLOC WITH BOTTLES MANUALLY LOADING SYSTEM FOR FILLING, CAPPING, CAPSULING AND LABELLING 
Mod. RT300-5  ASPX

This machine is suitable for the small-medium STILL WINE producers.

By pressing the General START button, the operator will initiate the various processing steps which provide for automatic and simultaneous filling and capping (bottles manually loading system on the automatic rotating table with 5 workstations ). The capsuling and labeling process is initiated by pressing the Specific START button (manual positioning of the bottles).
!!! IMPORTANT !!! A single operator is able to operate the machine
!!! IMPORTANT !!! Equipment specially designed for tthose customers who require several changes in format as the operations of variation are very fast and very cheap (change in plastic rings). Therefore the machine is also suitable for the production of small batches at low cost.
!!! IMPORTANT !!! To guarantee a high quality level of the process RT300-5 ASPX is equipped as standard with a insufflation system of antioxidant gas (Nitrogen) PRE-CAPPING (standard).
!!! IMPORTANT !!! The supply system happens by gravity directly from the storage tank or from a buffer tank placed between the tank and the machine.
Transfer pumps aren’t needed in oreder  to better guarantee the HIGH quality of your product.
For the same reason it does not happen CENTRIFUGATION, HEATING, AND VAACUM SUCTION of the product

MACHINERY PARTICULARLY APPRECIATED BY ORGANIC WINE AND OIL PRODUCERS

 


 

TECHNICAL DESCRIPTION

FILLING SYSTEM
Composed by n° 1 patented stainless steel AISI 304 volumetric dispenser complete with filling head. It’s pneumatically controlled, easily dismantled, cleanable and sterilized

Filling system adjustable from 0,25 to 1 Lt (optional until lt 1,5-3)
Liquid supply must be happen by downfall throw direct connection from the main tank.
Nitrogen (or other inert gases) input at the end of the filling phase
After the filling, the nitrogen cleans the filling head in order to dry perfectly the bottle.

 

CAPPING SYSTEM
4-jaw corking system complete with:

Cap dispenser (200 pieces.) functions via transparent semi-automatic revolving loader
Capping-depth regulator
Bottle-height regulator
System for self-centering of bottles
Uses caps with a diameter of 22 – 26 mm and a maximum height of 45 mm (other dimensions are to be approved upon viewing of the sampling)
Cap type:  One-piece cork; One-piece – double-washer cork+ agglomerated cork; Agglomerated cork; Synthetic cork.

 

CAPSULATING SYSTEM
Electric head with automatic movement for the application of thermo-retractable capsules with capsules manually positionning on the bottles and Start button (double control, manual cycle)

It’s adjustable:
1. the operating temperature
2. the contact time between the capsule and the heat source
Voltage:  220/240 monoph
Absorption:  0,20 Kw
Capsules diam.:  max  mm.  40
Capsules lenght:  max  mm.  65  (mm. 55 per bordolese)
Bottles height:  da mm. 150 a 360

 

SEMIAUTOMATIC LABELLING MACHINE (ROUND BOTTLES)

Standard functions

Application of front/back label on round bottle

Optional on request :

Pneumatic print system with quick drying ink buffer (12 letters on 4 lines)

Thermal transfer print system on 2 lines

 

OPTIONAL  

1. An additional format bottles kit  (composed by 5 plastic rings)
2. Spare kits for parts subject to wear (seals, valves, micro-switch, filter regulator)
3. Anti-oxidant gas insufflation system (nitrogen) pre-filling
4. Air evacuation pre-capping
5. Bottle Magnum 1,5 filling system (doublr pump)
6. Automatic caps supplier with electric hopper
7. Bottles blowing and cleaning system with air or nitrogen or filtered air with 2 spouts manually drived applied as appendix on the left side. Equipped with stainless steel AISI 304 basin and structure .
8. Automatic leveler
9. Pneumatic print system with quick drying ink buffer (12 letters on 4 lines)
10. Thermal transfer print system
11. Compressor  PROFESSIONAL, tank capacity 100 litri.

THE MACHINE IS ENTIRELY PRODUCED AT OUR FACTORY

TECHNICAL DATA

Sturdy structure in AISI304 stainles steel carpentry

Dimensions:  mm. 1750x730x2000 h

Weight :  Kg 250

Workstations :  5 +2

Filling capacity :  from  lt 0,25 to  lt. 1 adjustable ( OPTIONAL lt.1,5 -3 )

Air pressure :  Bar 6

Production capacity :   400/500 filled and capped bottles per hour

Air consumption:  230 lt/min.

Filling system :  volumetric with atmospheric pressure. Not isobaric

Air connection :  ¼ “

Usable liquids :  STILL WINE, oil, water, beer fermented in bottle, liqueurs, fruit juices

Wine connection :  1 “

Type of bottles :  glass round bottles, square bottles, shaped bottles (subject to our previous control)

Operating temperature :  from  16°c to  25°

Process control :  electro-pneumatic