AUTOMATIC SYSTEM FOR FILLING AND CAPPING BOTTLES
Mod. RTA300-5 DOP
The machine is suitable for small and medium producers of still liquid as still wine, olive oil, beer fermented in the bottle, spirits, fruit juices, vinegar, water.
One single operator is able to action the machine and load the empty bottles on the conveyor belt on the left side and then remove the filling and capping ones on the right side, if the machine is combined with the labelling machine, the bottles continues on the labelling machine conveyor belt, without any other operations needed.
!!! IMPORTANT !!! A single operator is able to operate the machine
!!! IMPORTANT !!! Equipment specially designed for tthose customers who require several changes in format as the operations of variation are very fast and very cheap (change star in stainless steel). Therefore the machine is also suitable for the production of small batches at low cost.
!!! IMPORTANT !!! To guarantee a high quality level of the process RTA500-5 is equipped as standard with a insufflation system of antioxidant gas (Nitrogen) PRE-CAPPING (standard).
!!! IMPORTANT !!! The supply system happens by gravity directly from the storage tank or from a buffer tank placed between the tank and the machine.
Transfer pumps aren’t needed in oreder to better guarantee the HIGH quality of your product.
For the same reason it does not happen CENTRIFUGATION, HEATING, AND VAACUM SUCTION of the product
MACHINERY ESPECIALLY APPRECIATED BY THE PRODUCERS OF ORGANIC WINE AND OIL
TECHNICAL DESCRIPTION
FILLING MACHINE for glass bottles
Composed by n ° 1 patented volumetric dispenser in stainless steel AISI 304 complete with filling head , pneumatically controlled, easily removable, cleaneable and sterilized.
Filling volume adjustable from 0.25 to 1 Lt. (optional up to 3 Lt).
The liquid supply must be to fall through direct connection from the main tank.
Nitrogen (or other inert gases) input at the end of the filling phase.
Possibility to use the filling machine independently from the other functions.
After the filling, the nitrogen cleans the filling head in order to dry perfectly the bottle.
CAPPING MACHINE
Capping system for DOP cap in anti-filling plastic complete with format pressed-mouth and downfall head system for format bottles change
Capping head: n° 1
Type of caps : DOP cap . On request, aluminium screw capsule with drip-catcher 31,5×24 / 35×24
Capping head : motorised
Caps supplier : duct (optional: automatic dispenser with vibrating hopper)
Type of bottles : glass round bottles/shaoed bottles (subject to our previous control)
OPTIONAL ON REQUEST
1. Format bottles kit (consisting of 1 star, 1 connector, 1 extractor)
2. Kits for increasing the production to 600 bottles / hour
3. Spare kit for parts subject to wear (seals, valves, switches, filter regulator)
4. Insufflation system of antioxidant gas (NITROGEN) PRE-FILLED
5. Air evacuation PRE-CAPPING (slight vacuum)
6. Automatic Leveling (ask for specifications)
7. Magnum Bottles filling system
8. Bottles blowing and cleaning system with air or nitrogen or filtered air with 2 spouts manually drived applied as appendix on the left side. Equipped with stainless steel AISI 304 basin and structure
9. PROFESSIONAL ABAC Compressor, Tank Capacity 200 liters
THE MACHINE IS ENTIRELY PRODUCED AT OUR FACTORY
TECHNICAL DATA
Sturdy structure in stainless steel AISI304 carpentry (mobile base on request)
Dimensions: mm. 2000x800x1800 h
Weight: 200 Kg
Workstations: 5
Filling capacity: from lt 0.25 to lt. 1 adjustable (OPTIONAL lt. 3)
Operating air pressure: 6 Bar
Production Capacity: bottles / hour filled and capped 300/350
Air consumption: 260 lt / min.
Filling System: Volumetric at atmospheric pressure. No isobaric
Air connection: ¼ “
Usable Liquids: OIL, still wine, water, beer fermented in bottle, liqueurs, fruit juices
Wine connection: 1 “
Type of bottle: Glass round bottle-square bottle-shaped bottle (subject to our previous control)
Operating temperature: 16 ° c to 25 °
Process Controls: Electro Pneumatic